400TPD High-Efficiency Kraft Paper Making Line

The heart of any efficient paper processing line lies in its forming and pressing technologies. Leizhan’s industrial paper machine employs a top wire plus bottom wire configuration with a total wire table length exceeding 33 meters, combining multiple dewatering elements including forming boards, seven-blade dewatering boxes, wet suction boxes with water legs, and dual-chamber high-vacuum suction boxes fitted with silicon nitride ceramic covers.

The press section integrates three nips: a vacuum pickup roll followed by a large-diameter blind drilled roll and a vacuum press roll, all under hydraulic loading that delivers uniform pressure profile across the web. This design maximizes water removal before the drying section, significantly reducing steam consumption. An immersion sizing station with an air turn system applies starch evenly to both sides, while the hard calender ensures superior smoothness and gloss. The rope-less tail threading system from the dryer section through the sizing machine and calender to the reel minimizes paper breaks and speeds up restart after web breaks.

Key Technical Data – Paper Mill Machinery

Parameter Value
Net Paper Width 5200 mm
Reel Width 5300 mm
Wire Width 5800 mm
Headbox Slice Width 5630 mm
Operating Speed 500 m/min
Design Speed 550 m/min
Basis Weight Range Kraft 60 – 180 g/m²
Basis Weight Range Corrugated 70 – 140 g/m²
Basis Weight Range White Top 80 – 120 g/m²
Production Capacity ~412 t/day
Annual Output (340 days) ~140,000 tons/year
Dryness After Wire Section 21 percent
Dryness After Press Section 48 percent
Dryness After Dryer Section 92 percent
Sizing Application 3 – 6 g/m² per side
Starch Solid Content 8 percent
Max Roll Diameter at Reel 2800 mm
Reel Spool Diameter 580 mm
Dryer Cylinders 34 units of Φ1800 mm plus 8 units of Φ1500 Vac cylinders
Drive Type AC variable frequency sectional drive

Leizhan’s complete paper mill machinery integrates advanced automation with robust mechanical design. Our paper forming machine and drying sections are engineered for maximum energy efficiency and operational reliability. We offer full project management from initial layout design to final commissioning, ensuring your paper production equipment meets exact quality targets. With proven references in OCC-based packaging paper mills, Leizhan is your trusted partner for turnkey paper production line solutions. Contact our engineering team at leizhanworld@gmail.com to receive a customized proposal for your next paper industry machinery project.