Complete Paper Making Machine QCS System

QCS system is a comprehensive paper making machine quality control solution specifically designed for real-time monitoring and regulation of basis weight and moisture profiles across the entire paper web. This paper production equipment features an integrated scanning frame with advanced sensors including a radioactive krypton-85 source for high-precision basis weight measurement and a dual-cavity microwave moisture meter for accurate moisture detection, both traversing continuously across the sheet width.

As vital paper mill machinery, the QCS system includes the sensor scanning frame with automated position control, signal processing electronics, high-speed data acquisition at 40 kHz sampling rate, and a comprehensive workstation with industrial computer, monitor, UPS, and network infrastructure. The industrial paper machine integration is completed by the dilution water banner control system featuring angular stroke actuators with planetary gear construction that deliver precise valve positioning, CAN bus communication for efficient data transmission, and intelligent control boards that implement pattern recognition algorithms to resolve adjacent zone coupling effects. The QCS system’s dilution water section includes 87 actuator zones matched to the headbox nozzle width, with each actuator capable of 0-90° rotation at 0.018° per step resolution. The QCS system software provides operators with real-time graphical displays of basis weight and moisture profiles, both in machine direction and cross direction, along with paper machine process flow diagrams, operating parameters, and comprehensive production reporting capabilities. The QCS system also supports seamless communication with other control systems via Ethernet and communication cables, enabling full integration with plant-wide DCS networks.

Whether you are planning a new paper processing line or upgrading an existing facility, our QCS system provides reliable performance with proven accuracy in challenging production conditions. As a trusted supplier of complete paper mill line equipment, we have successfully deployed our QCS system in projects ranging from 150,000 to 300,000 tons annual capacity, achieving banner control accuracy comparable to imported systems. Our turnkey paper production line solutions include all necessary QCS components, pre-engineered for rapid deployment. We work closely with you to optimize sensor configuration and control parameters for each application. For customers seeking a dependable paper making line solution, our QCS system delivers outstanding performance and long-term reliability. For further information on how our QCS system can benefit your paper production operations, please reach out to us at leizhanworld@gmail.com.